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Hydraulic hoses are essential components in high-pressure systems, ensuring fluid transmission with efficiency and safety. Tuttavia, one common issue in the industry is the rupture of the reinforcement layer in hydraulic hoses. Understanding the causes and solutions can significantly enhance hose performance and lifespan.
Common Causes of Reinforcement Layer Rupture
1️⃣ Exceeding Design Life
Every hydraulic hose has a finite service life. Prolonged use beyond its intended lifespan increases the risk of failure, making regular inspections crucial.
2️⃣ Excessive Pressure Cycles
Frequent pressure fluctuations can weaken the reinforcement layer over time. When a hose experiences too many high-pressure cycles, fatigue sets in, leading to cracks and ruptures.
3️⃣ Continuous Bending in Critical Areas
Improper routing and excessive bending stress in a specific section of the hose can cause localized wear, leading to premature failure.
ZMTE’s Solution for Enhanced Durability
At ZMTE, we prioritize safety, reliability, and longevity in our hydraulic hoses. Here’s how we tackle reinforcement layer failure:
✔ Strict Impulse Testing for Every Batch
We ensure that our hoses withstand rigorous impulse testing cycles, and we typically design them to nearly double the international standard for extra durability.
✔ Optimized Minimum Bend Radius
Our hoses maintain a small bending radius without compromising strength, and they support Dynamic impulse testing, ensuring resilience in dynamic applications.
By choosing ZMTE hydraulic hoses, you get a high-performance solution that extends the service life of your hydraulic systems and reduces unexpected failures.